Energies, Vol. 12, Pages 3939: Cuttings Transport Using Pulsed Drilling Fluid in the Horizontal Section of the Slim-Hole: An Experimental and Numerical Simulation Study (Energies)

Poor transport of cuttings in horizontal sections of small-bore well holes leads to high torque and increases the risk of the drill becoming stuck, reducing its service life and posing a threat to safe operation. Because the conventional cuttings transport method cannot effectively remove the cuttings bed, a transport method using pulsed drilling fluid based on a shunt relay mechanism is proposed. A three-layer numerical simulation model of cuttings transport in horizontal small-bore wells is established. Using both experiments and numerical simulations, the cuttings transport is studied in terms of the moving cuttings velocity, cuttings concentration, and distance of movement of the cuttings bed. By varying the pulsed drilling fluid velocity cycle, amplitude, and duty cycle at the annulus inlet, their effects on cuttings transport are analyzed, and the optimal pulse parameters are determined. The results show that the use of pulsed drilling fluid can effectively enhance the moving cutting velocity and transport distance of the cuttings bed, reduce the cuttings concentration, and improve wellbore cleaning.